Functional gearbox front 3D printed with RIZIUM fiberglass.  Photo via RIZE.

RIZE debuts RIZIUM Glass Fiber filament for full-color 3D printing

3D printer manufacturer RIZE has presented its new long lasting RIZIUM fiberglass Filament for use with its 3D printers. The composite material should have high dimensional stability and high rigidity and is mainly intended for the production of large parts. RIZIUM Glass Fiber is also the only composite material from RIZE that is suitable for colored parts that are manufactured in-house xRize 3D printer.

Ronnie Sherrer, application engineer at the 3D printing service provider AzothCommented: “We like the printing reliability that RIZIUM Glass Fiber offers for the RIZE product line. Azoth can rely on the quality and strength of the RIZIUM GF parts. Our customers love turning 3D rendered models into precisely colored parts. “

Functional gearbox front 3D printed with RIZIUM fiberglass. Photo via RIZE.

Large format full color 3D printing

RIZIUM Glass Fiber is compatible with every 3D printer in RIZE’s current portfolio. The composite is based on the company’s unique olefin-based cyclic matrix that is reported to have no harmful emissions at typical extrusion temperatures. It is also characterized by extremely low moisture absorption properties and excellent chemical resistance.

The filament uses RIZE’s Augmented Polymer Deposition technology, where filaments can be combined with functional inks to create new properties and colors. Because the composite is stable over large build volumes, users can create functional products on a large scale with Over 820,000 different color combinations.

Andy Kalambi, CEO of RIZE, explains, “Previously, full color 3D printing applications could only provide poor approximations of the original, and users often avoided large parts or complex geometries because they could warp or tear. We’re excited to be driving a renaissance in industrial manufacturing with better 3D printing materials and technologies. “

Skateboard 3D printed with RIZIUM fiberglass.  Photo via RIZE.Skateboard 3D printed with RIZIUM fiberglass. Photo via RIZE.

Safe and sustainable

As proof of its safety, RIZIUM has received fiberglass UL GREENGUARD certification on the xRize 3D printer, which means it can be used safely in enclosed spaces such as offices. This is the company’s fourth product to receive certification. This confirms that it emits negligible amounts of VOC without additional ventilation equipment.

Kalambi summarizes: “With RIZIUM Glass Fiber’s high dimensional stability and durability and UL GREENGUARD certification for low chemical emissions, users have the flexibility to expand the applications suitable for 3D printing. Expect more from us soon about further expansions to our RIZIUM Alliance so that all 3D printing users can work in safer, more sustainable and more adaptable environments. “

RIZE’s first UL The GREENGUARD certification was last year for the RIZE A 3D printer. In order to, RIZE is said to have been the first company in the 3D printing industry to receive certification. Fast forward to June 2020 and the company announced the launch of its latest 3D printer – the 2XC. The health and safety conscious desktop machine is aimed at professional designers and engineers who want to make strong and durable composite parts from a variety of materials. The system has an IDEX setup and a build chamber of 228 x 200 x 300 mm.

The 4th annual 3D Printing Industry Awards are coming up in November 2020 and we need a trophy. With the chance to be there to win a brand new product Craftbot Flow IDEX XL 3D printer, Enter the MyMiniFactory trophy design contest here. We are happy to accept submissions by September 30, 2020.

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The picture shown shows the 3D heart model printed with RIZIUM Glass Fiber. Photo via RIZE.

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DURA 3D Printer Filament is Now on the Market: An ABS Various That is Safer, Extra Eco-Pleasant, and Higher-Performing – 3DPrint.com

Whatever your preference when it comes to 3D printing materials, it’s hard to ignore the fact that ABS is a problem kid in the filament family. Compared to PLA, it has several reasons: it is harder and harder, less prone to warping and more heat-resistant. But when it comes to safety for people and the environment, ABS is a bit tricky. That foul smell that the filament gives off when printing isn’t just annoying. Recent studies have shown that these noxious fumes give off known carcinogens. It can’t be used to make anything that comes in contact with food, and even without the health hazards, the petroleum-based ABS is more polluting than PLA, which is generally made from biodegradable materials.

AlgixWhat does the ABS fan do? While there are hundreds – maybe thousands – of varieties of PLA, many of which offer safety and environmental friendliness beyond the standard PLA, ABS is more difficult to play around with. But you may remember that a month ago filament manufacturer ALGIX 3D announced that it would soon be releasing a new ABS alternative called DURA. As of today, DURA is on the market and, as promised, is less toxic, more sustainable and more efficient than standard ABS.

“At ALGIX 3D, we test all of the materials we produce and analyze the vapors released during printing,” said Ashton Zeller, ALGIX 3D director for research and development. “We are proud to report that DURA is much safer for the environment and the user than ABS.”

DURA was subjected to gas chromatography-mass spectrometry (GCMS) test by ALGIX. At this point the material was found to have lower toxicity and volatility than ABS. It’s also much more environmentally friendly and complies with the sustainable principles of ALGIX 3D. DURA is mainly made from sustainable materials and is compostable.

“The industry has had a tremendous response since we previewed DURA at the Consumer Electronics Showcase (CES) in early January,” said Ryan Hunt, ALGIX 3D CTO and Managing Director. “This product represents another innovation on our sustainability platform and comes at a good time for the market due to recent attention related to the toxicity of ABS.”

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In addition to the benefits for the environment and health, DURA offers several improvements over standard ABS and PLA. According to ALGIX 3D, it is stronger, tougher, more flexible and less brittle. It has better heat resistance and layer adhesion than PLA and higher print resolution than ABS. It has a smoother surface with barely noticeable print layers, does not require a heated bed or chamber, and is also available in a food-safe formulation upon special order.

Dura“We have a large number of 3D printers in our test lab and have achieved excellent results with our DURA product on all models,” said David Gentry, specialist in 3D quality control and polymer research at ALGIX. “We are very happy with our results and are excited to bring this filament, which is truly ‘Engineered to Perform ™’, to the 3D market.”

DURA can now be pre-ordered. For prices and further details, please email ALGIX 3D here. It is available in diameters of 1.75 mm and 2.85 mm, in 100 g spools or 500 g spools, and is available in various colors with corresponding earth names, including Cosmic Black, Benthic Blue, Boreal Green, Supernova Yellow, Magma Red and Icecap White. ALGIX, who entered the filament market last year with its algae-based PLA material, has built a solid reputation for efforts to make 3D printing healthier for people and the planet. While several companies have launched their own lines for bio-based PLA, ABS is still largely untouched, although it has the greatest room for improvement. We’ll see if DURA, coupled with the worrying recently published health studies, inspires other filament manufacturers to focus on what can be done to make the popular ABS a bit friendlier. Discuss in the DURA 3D Printing Filament forum on 3DPB.com.

https://youtu.be/O_FvHKFpcrI

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Rubber3DPrinting’s Conductive TPU Filament Has Unbelievable Potential for Robotics, Prostheses, & Extra – 3DPrint.com

The choice of materials in the 3D printing area is being expanded further. We now have metal-like filaments, wood-like filaments, filaments with carbon fiber and a lot more. One filament option that isn’t all that common due to the difficulties companies face in making it is thermoplastic polyurethane (TPU). However, TPU is increasingly used by 3D printer owners because of its flexibility. We’ve seen it create a variety of different 3D printed products that were almost impossible just a few years ago.

A man named Thomas Palm seems to have gotten quite competent at what he does. He has developed his own consumer-grade filament extruder capable of extruding TPU, which his company Rubber3dprinting has for sale.

3D-printed keyboard-like device from Palm.

3D-printed keyboard-like device from Palm.

“Current consumer filament extruders cannot extrude TPU, etc. to good tolerances,” Palm told 3DPrint.com. “So I designed my own. My real goal is to later publish a Kickstarter or Indigogo project for my filament extruder. Hopefully the first quarter of 2015. “

Not only is Palm able to make ordinary TPU filaments, but it can also make conductive TPU by adding carbon to its blend. The possibilities for this material are really endless, but Palm tested it by creating several unique designs. One of them is a prosthetic / robotic finger that he 3D printed. It is printed using a double extrusion method with the TPU being printed for the bendable joints as well as the force sensitive fingertips.

3D printed finger with touch sensitive fingertips and flexible joints

3D printed finger with fingertips that can be touch sensitive with bendable joints

“The fingertip has an outer shell that, when pressed, connects to the inner conductive surface, creating a closed circuit,” says Palm. “The connection is also a bit pressure sensitive.”

While Palm admits that touch-sensitive fingertips on robotic hands are not all that new, he believes that his innovation will make them much more affordable, and will also allow an entire hand to be 3D printed without much assembly.

Other designs Palm developed that were 3D printed with its TPU material include a set of wheels for an OpenRC truggy, as well as a 3D printed keyboard-like device, a product he called “Mr. Vise Guy ”, a flexible handle for plastic bags that makes holding shopping bags less painful, and among other things a pair of very comfortable and aesthetically pleasing sandals.

Mr. Vice Guy - 3D Printed

Mr. Vice Guy – 3D Printed

It should be interesting to see all of the unique products Palm has made for its filament going forward, and we will definitely be keeping an eye on Kickstarter / Indiegogo for its filament extruder due out in early 2015.

What do you think of the potential for Palm’s rubbery TPU filament and its conductive TPU filament? Discuss in the Conductive TPU Filament forum thread on 3DPB.com. Check out the video below where Palm talks about some of its creations and some more photos.

https://www.youtube.com/watch?v=O9NCSGdXK8U

TPU wheel

TPU pocket

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HT vs PLA Filament for High-Temperature 3D Printing

HT vs PLA Filament for Excessive-Temperature 3D Printing

PLA or HT? Which high temperature filament can withstand heat and stress better?

In my last article, I covered the basics of working with high temperature 3D printer filaments. In this article, I’m going to subject both HT and PLA (polylactic acid) filament to two of three separate homemade tests.

The three experiments I performed were designed to test the two filaments for strength and heat resistance, while controlling as many external factors as possible.

I’m sure ColorFabb has a very sophisticated, very expensive testing machine that tests their filaments in a fully controlled environment. Unfortunately, I don’t have access to such a machine, so my test equipment is made from materials you can buy at your local hardware store.

Oven test

The first experiment was designed to test the heat resistance of the two filaments. I put two rings, one in HT and one in PLA, side by side on a baking sheet and put them in an oven. Then I started turning up the heat. The following picture shows the two models after the test.

Both models (HT left and PLA right) after the oven test

To be honest, I was very surprised by the result. At exactly 100 degrees Celsius, I pulled the models out of the oven and tried to cut them with a butter knife. Both models held up exactly the same, so I put them back in the oven and turned the heat back on.

The interesting result occurred at 300 degrees Fahrenheit. The black HT ring was malleable and folded on itself, while the white PLA ring seemed unaffected by the high temperature. This could be due to the HT filament being more pliable overall, but it’s not the elasticity I expected at high temperatures.

It is important to note that this experiment was not performed under the operating specifications expressly stated by the manufacturer. The exact claim of the HT filament is that the filament retains its strength up to 100 degrees Celsius and the filament is folded under significantly more. While I’ll talk about verifying this exact claim in the final article in this series, this first test is not an outstanding performance of the HT filament.

Hammer drop test

The second test I did was a strength test only. To test the strength of the filament, I mounted each ring in a vise and repeatedly dropped a four pound sledgehammer on it. Here is a layout of the test machine:

The ColorFabb_HT model in the test setup

Of course, the optimal way to test the ring would be to hang successive weights on it until it fails, but I found this method was much safer since no heavy weights suddenly fell to the floor.

I started by dropping the hammer on the print from a short height, lifting the hammer one centimeter at a time. If the pressure survived all these drops, I repeatedly dropped the hammer from the highest point and recorded how many hits it survived. The following two videos show every pressure that the hammer has fallen on.

The HT (left) and PLA (right) models reached their respective break points in the stress test

This is the test where HT filament really excelled. The PLA could not survive even a drop from the highest point, while the HT model survived twenty-two drops. Honestly, I’m surprised that ColorFabb doesn’t market the product as primarily stronger as the improvement over standard PLA is unprecedented.

One of the main characteristics that make HT filament more shock resistant is its inherent softness. This may have been a disadvantage during a pure heat test, but if a weight is dropped on it, the HT filament is more “springy” and can absorb the energy much more effectively. Even other filaments designed for strength such as. B. carbon fiber composites are much stiffer and could not handle the impact as well. The difference would be similar to dropping a hammer on a rubber ball instead of a raw egg.

In the next article we will talk about testing heat resistance and strength at the same time, as well as an overall analysis of the performance of each filament.

Next article

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TPU 93: a Versatile Filament Resolution from German RepRap – 3DPrint.com

Flexible, elastic filaments have opened up a whole range of new functional parts that 3D printers can produce. According to the German RepRap, the latest TPU 93 material is ideal for the quick and inexpensive creation of prototypes for handles or seals.

German RepRap GmbH was originally founded in 2010 as the German RepRap Foundation. Since then, the company has developed and commercialized 3D printing solutions based on RepRap Fused Filament Fabrication technologies. The company also markets 3D scanners, filaments, software and accessories.

Their X400 machine was the first entry from a German company for a large capacity 3D printer for professional users. German RepRap builds professional 3D printers for product development, prototyping, mold and model construction, architecture and design. They also offer 3D printer kits for prosumers.

GermanRepRap X400

GermanRepRap X400

With the TPU 93 filament, the company offers a thermoplastic polyurethane that is ideal for products such as cable sheathing, and it can also be used as a coating for “soft-touch” surfaces in vehicle interiors. It is soft, UV and ozone resistant, and offers excellent weather resistance and abrasion resistance.

The TPU 93 filament has a very high degree of flexibility – in fact, according to the test according to DIN EN ISO 527, the material can reach an elongation of 500% before the break point – and it has a Shore hardness of 93. This hardness means that the filament is more resistant to oils and fats than TPE filaments and more elastic than soft PLA.

Since TPU 93 also has a high resistance to infiltration against microorganisms, it is also suitable for end-use applications in medical technology.

According to German RepRap, TPU 93 has been optimized for processing in 3D printers and offers excellent flow properties. The material is processed at 190–215 ° C and does not require a heated building platform. However, extruders are required that have a continuous filament supply, such as germanreprap2the DD3 extruder of the German RepRap X350.

It is available in 1.75 mm diameter on 1 kg spools and TPU 93 is sold in the German RepRap online shop as well as by authorized dealers worldwide. Each spool made of translucent TPU 93 costs € 74.79 in the German RepRap store and USD 149.99 at 3DChimera, the authorized US dealer for German RepRap.

Have you ever used German RepRap products, printers or filaments? How about this newest filament? Let us know on the TPU 93 forum thread on 3DPB.com.

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Image: AIO Robotics

AIO Robotics releases new PLA filament

The PLA filament market has been quite competitive as PLA filaments could probably be the most basic material for 3D printing. Although new PLA filaments are constantly being developed with small or large improvements.

Not proprietary

California based company AIO Robotics released its new PLA filament on August 22nd. The new Premium PLA filament line is offered in 500 g spools and is available in 12 different colors. The filament is compatible with all non-proprietary 1.75mm PLA 3D printers.

With non-proprietary PLA filaments, we have by far several options. For example, both FormFutura and Verbatim make this type of filament. Formfutura is sold in 500g and Verbatim is 1kg. With the release of the new filaments from AIO Robotics, users can now choose from more options to suit their different needs.

Image: AIO Robotics

Other properties

From the descriptions, AIO Robotics has considered 5 critical considerations in order to solve the most common problems with filament spools. They are: less tangles; less weight and stress; store dry; true round accuracy; universal coil design.

By narrowing the spools on offer, the new filament is said to reduce the tangles that would normally be annoying to a 3D printer user.

Image: AIO RoboticsImage: AIO Robotics

“The reason for designing 500g spools is pretty simple. As you extrude the filament, there is less stress on your 3D printer. The drag forces of our filament spools are significantly lower than other 1 kg spools, which leads to less breakage. The extruder pulls the filament out of the light coil more gently, resulting in more reliable prints. “(Jens Windau, CEO of AIO Robotics)

The company claims that the total weight of the spool of AIO Robotics filament is 710 g (1.57 lbs), which is much lighter than the standard spools.

Image: AIO RoboticsImage: AIO Robotics

The new filament is available now on Amazon for $ 9.99. If you’re curious, you can try it online.

Feature Image: AIO Robotics

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3ders.org – Coolrec and Refil launch HIPS 3D printer filament constituted of recycled fridges

October 17, 2018 | From Grijs

Coolrec, a subsidiary of international waste recycling company Renewi, is working with Refil to bring HIPS (High Impact PolyStyrene Plastic), a high-quality, soluble 3D printing filament made from plastic from old refrigerators.

HIPS 3D printer filament is a synthetic copolymer that is strong, durable, non-toxic and recyclable. Often used as a backing material, HIPS can be dissolved in d-limonene so your print is free of marks caused by removing the backing. HIPS is neutral in color and easy to paint or glue. It’s slightly lighter than ABS, making it a good choice for parts that can benefit from lower weight, such as toys, appliances, product packaging, and cases.

Coolrec specializes in the recycling of waste electrical and electronic equipment into high-quality plastics, metals and other secondary raw materials. The recycling process is carried out at Coolrec’s plant in Dordrecht, the Netherlands, where the recycler has a specially equipped processing line for large household appliances. According to a press release, Coolrec is also optimizing the HIPS filament for 3D printing by avoiding warpage and shrinkage.

After the first recycling of PET, ABS and PLA filaments, the Dutch company Refil is expanding its product range to include HIPS for the growing 3D printing market. From the beginning, your goal was to replace existing, environmentally harmful plastic filaments with an environmentally friendly product of the same caliber. The collaboration between Refil and Coolrec is a good example of two companies working together in the field of plastics recycling in their own specialty.

“While Coolrec is all about recycling electrical and electronic devices, Refil converts the plastics it purchases into 3D printing filaments and makes them available worldwide,” says Casper van der Meer, CEO of Refil. “Making recycled filament may seem easy, but maintaining a stable supply chain and maintaining high quality across batches is a real challenge. That is why it took us several years of development to ensure the quality of HIPS. We achieved this together with Coolrec. “

Arjen Wittekoek, Director of Coolrec: “Discarded devices are made from many valuable materials and still contain them. With innovative techniques, Coolrec can recover the plastics from the discarded refrigerators and reuse them in the manufacturing process of new products such as 3D printing filaments. For us, developing HIPS and working with Refil is another way of protecting the world from pollution, conserving limited resources and enabling our partners to achieve their sustainability goals. For this reason we are very proud to be involved in this circular collaboration. “

The HIPS filament is available in two standard diameters, 2.85 mm and 1.75 mm, and according to Refil and Coolrec it has been successfully tested on many 3D printers. To avoid waste, the filament is delivered on a unique, fully recyclable cardboard spool. The recycled HIPS filament from refrigerators costs 34 € / spool incl. VAT Refil and Coolrec are also working on a black filament made from the same type of plastic, but in this case from old televisions. It is expected to be available in early 2019.

Posted in 3D Printing Materials

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Graphene 3D Lab Introduces New Conductive Versatile TPU Filament for 3D Printed Wearable Electronics, Medical Units and Extra – 3DPrint.com

Graphene 3D Lab’s business is pretty obvious from the name itself: they make and sell graphene 3D printing materials. Since graphene is the wonder material of the moment, that’s not a bad thing – but Graphene 3D Lab creates a lot more than just graphene materials. They also produce what we might call “ordinary” 3D printing materials i.e. non-graphs, but there is really nothing ordinary about either of them.

Graphene 3D Lab’s other 3D printing materials include magnetic and other specialty PLA filaments, as well as the recently launched line of flexible filaments. Today the company announced that it has added a new conductive filament to its flexible materials. The conductive flexible TPU filament combines the rubbery TPU (thermoplastic polyurethane) material from Graphene 3D Lab with highly electrically conductive properties that make it ideal for flexible electronics.

tpu“We are very excited to bring such an innovative filament to our ever-evolving line of products,” said Elena Polyakova, Co-CEO of Graphene 3D Lab. “The improvements to our production facility equipment and extensive research by our employees have given us the opportunity to now offer an exciting new product that has two of the most sought-after 3D printing properties: flexibility and conductivity.”

Possible applications for the new material are flexible sensors, flexible conductor tracks and electrodes for portable electronic devices as well as medical devices, pressure-sensitive keys, digital keyboards and trackpads, electromagnetic / high-frequency shielding and much more. (Note: Graphene 3D Lab recommends the material for low power applications of no more than 12 volts.)

“Additive manufacturing enables technology for small innovative companies that use 3D printing to create their prototypes. By adding the conductive flexible TPU filament to our line of functional 3D printing filaments, we have expanded the capabilities of 3D printing, shortening the path from development to commercial use. We believe our new filament will perform well in thriving business communities such as new wearable electronics product developers, ”said Co-CEO Daniel Stolyarov.

tpumedical

The conductive flexible TPU has a volume resistivity of <1.25 Ω-cm and a hardness of Shore 90 A. Some of the printing parameters recommended by Graphene 3D Lab include:

  • Extruder temperature: 210 ° C.
  • Platform temperature: 20-50 ° C.
  • Printing speed: 2400 mm / min
  • Nozzle size:> 0.4 mm

Conductive Flexible TPU is currently available from BlackMagic3D, the online materials store. The material, which comes in a 1.75mm diameter, is matte black in color and costs $ 45 for a 100 gram spool. It is the second conductive filament from the Graphene 3D Lab, which also introduced a conductive graphene filament last year. Conductive Flexible TPU is not only more physically flexible, but also more versatile in terms of applications – especially when electronics penetrate more demanding areas such as wearables. Discuss further on the Graphene 3D Flexible TPU Filament Forum on 3DPB.com.

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Heated DryBox Banishes Filament Moisture For Under $20

Heated DryBox Banishes Filament Moisture For Underneath $20

There has been a lot of activity from [Richard Horne] recently in relation to 3D printing filaments; Most recently, he presented two useful designs for enhancing the filament storage and surveillance game. The first is for a DIY heated DryBox for 3D printing filaments. It keeps the filament dry by not only sealing it in a plastic box with some desiccant, but also by providing a mild and economical heater for reptile habitats. Desiccant is great, but a gently heated enclosure can do wonders to help drive moisture out in the right environment. The DryBox design also includes a handy little temperature and humidity sensor that shows how well things are working.

The adapter for temperature and humidity sensor (and desiccant) mounted on the spool to monitor the condition of the storage bag.

The second design is a simple spin-off that we particularly liked: a 3D printed adapter that allows one of the simple temperature and humidity sensors to be conveniently mounted on a filament spool with a desiccant package. This allows for a spool of filament to be stored in a clear plastic bag as usual, but provides a neat way to see the conditions inside the bag at a glance. The designs for everything are on Thingiverse along with the parts for the heated DryBox itself.

[Richard] Please share the magic words to search for on eBay for those looking for the key low-cost components of the build: “15 * 28CM Reptile Heating Heater Mat” and “Mini LCD Celsius Digital Thermometer Hygrometer Temperature Humidity Meter”. There are many vendors who sell essentially the same parts with minor variations.

However, since the DryBox is used for both filament dispensing and storage, a good spool mounting system is required [Richard] found that the lack of coil standardization made designing a reliable system difficult. He noted that having bobbin edges rolled on bearings is a pretty good solution, but only if you don’t intend to use cardboard side bobbins, otherwise it will create annoying cardboard lint. Finally, [Richard] went with a solid stand and 3D printable adapters for the coils themselves. He explains everything in the video embedded below.

Not so long ago we saw [Richard] Share his thoughts on how to make the packaging of 3D printer filaments more meaningful, an excellent topic that has been widely debated. And within a few hours at least one German filament company was sending bundles with zippers. That is fast.

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