ABS 3D printing filament
18 Dec
Blog

3D Printing Filament Information: ABS Filament

As the manufacturing industry is democratized by 3D printing, the technology is also being studied, researched, tested and used by people from different industries. The technology is not limited to engineers, but designers, hobbyists, and enthusiasts also use technology and building products.

As this technology is also used by numerous non-technical users, we are seeing a high failure rate and this creates a false impression of the 3D printing technology.

In this 3D Printing Filament Guide, we are going to explain how to be successful in 3D printing with the dreaded ABS filament. This will help users in 3D printing by taking the necessary precautions and will contribute to greater success in 3D printing.

What is ABS filament?

Above: ABS 3D printing filament / Photo credit: Matterhackers

ABS stands for acrylonitrile butadiene styrene, a thermoplastic polymer. Because it is thermoplastic, it can be heated to its melting point, cooled, and reheated without significant degradation. As a result, these are widely used and mainly used in the plastics industry through injection molding.

ABS is not a naturally occurring material. It is made by an emulsion process. It is also made through a patented process called continuous bulk polymerization.

Why is ABS so popular?

ABS 3D printing filamentAbove: Lego bricks are made of ABS plastic / Photo credit: Lego

ABS is widely used in many plastic applications such as dashboards, LEGO parts, computer keyboards, housings and cases, etc. The reason for such wide use lies in the fact that it has excellent mechanical properties. It is easy to work with and has a low melting point which helps in injection molding into various products. In addition, it is relatively inexpensive.

3D printing filament manual: properties of ABS filament

In this guide to the 3D printing filament, the properties of the ABS filament are now listed.

Superior mechanical properties: The ABS material is known for its high impact resistance. It is very sturdy and durable. In addition, it has high heat and chemical resistance, which makes it ideal for many industrial environments.

Easy to edit: ABS filaments are quite easy to rework. In fact, this is also one of the main reasons why ABS filaments are preferred over other materials. It can easily be glued, painted and sanded. Acetone fumes can be used to give the parts a shiny finish.

Inexpensive: ABS material is relatively inexpensive and easily available in almost all major regions of the world. The price is comparable to polypropylene (PP) and / or polycarbonate (PC).

3D Printing Filament Guide: Understanding ABS Filament

ABS is a natural choice of parts manufacturers because of its inherent properties and existing uses in various industries. ABS is therefore also used extensively in 3D printing. In addition, ABS can easily be reworked as required. This makes it an optimal material for prototyping and even for end use through 3D printing.

Careful reworking of the ABS part can achieve an even, high-gloss finish. This makes it an ideal choice for all types of prototypes. One of the well-known uses of 3D printed ABS is in housings for IoT devices.

ABS is a non-biodegradable filament that cannot be fully recycled. ABS filament is toxic, but not with 3D printing. Above 400 ° C, the material breaks down into acrylonitrile, butadiene and styrene, all of which can have carcinogenic effects on humans. Therefore, as a precaution, it is always recommended to wear appropriate masks when printing with ABS

Many manufacturers of 3D printing filaments supply ABS filaments. In India, companies like Rever Industries and Solidspace Technologies are some of the providers.

Price for ABS filament

ABS filaments generally cost between $ 15 and $ 70 per kilogram

In India, ABS filament would cost around Rs. 1000-1200 per kilogram

3D printing with ABS filament

ABS 3D printing filamentAbove: A cracked part made of ABS filament / Photo credit: Rigid.ink

While everything looks good with 3D printing, the material has a certain level of difficulty in printing. Many users experience problems with distortions, cracks, and inaccuracies. This results in people having a negative perception of the material.

First, it is important to understand that there is no common setting for all 3D printing filaments. Once we fathom this reality, we can work with different settings for different filaments and achieve excellent printing results.

ABS doesn’t print like PLA. It is far more complex than a normal PLA material. Many settings play a role in 3D printing with ABS filaments. It is recommended that users understand the possible causes of failure before switching to 3D printing ABS.

We’ll first take a look at the general pressure settings for ABS filaments.

General print settings
Printing temperature: 200 ° C to 250 ° C.
Bed temperature: 90 ° C to 110 ° C.
Printing speed: 20-30 mm / s
Attachment: Recommended

Tips for 3D printing ABS filaments

In this 3D Printing Filament Guide, we are going to share some tips about 3D printing with ABS filament.

First layer adhesion: It is important that the first layer adhere to the bed. For this purpose, the bed can be heated to approx. 100 ° C. Additionally, Kapton tape, glue, or ABS slurry can be applied to the bed surface to increase the adhesion of the print.

Use bed adhesion tools: Always use bed adhesion tools like brim and rafts from the slicer settings so that bed adhesion can be ensured throughout the duration of the print.

Use within the manufacturer’s temperature range: Always use the ABS filament within the temperature range specified by the filament manufacturer. Different manufacturers have slightly different ideal temperature settings, so it is always recommended that you follow this reference.

Closed housing: A closed housing ensures that the bed temperature is not affected and the pressure is carried out in a controlled environment. This helps in avoiding layer cracks.

Switching off the fan: Turn off the fan while printing with ABS filament. This also helps ensure a successful print.

Slow initial layer speed: Use advanced slicer settings to set slow initial layer speeds and ensure better first layer adhesion.

Keep the filament dry: Always store ABS filaments in a dry place so that they do not absorb humidity. Moisture can significantly affect the 3D printing process.

It’s important to understand that FDM 3D printing takes a lot of trial and error, and it’s always great to experiment and tweak the print settings to get better print results. This 3D Printing Filament Guide is a resource for any new learner to achieve a successful print every time.

About Manufactur3D Magazine: Manufactur3D is an online 3D printing magazine that publishes the latest 3D printing news, insights, and analysis from around the world. You can find more informative articles on our 3D printing information page.

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Global 3D Printing Filament Market
18 Dec
Blog

In-Depth Report on 3D Printing Filament Market Growth Projected to Achieve an Uptick Throughout 2020-2027

A new informative report entitled “Global 3D Printing Filament Market” was recently published in the extensive repository of Contrive Market Research. Research on 3D printing filaments around the world is often traced back to several applicable business strategies to expand the business. In addition, it provides a comparative study of the key players along with their business frameworks to understand the global competition between them. It provides a complete analysis of market strategies and how these strategic forces affect market growth. Due to the increasing demand for online platforms in companies, it offers technological advances and their effects on companies. In addition, it offers insights into changing business scenarios, historical records, and futuristic developments.

Sample Copy of Reports: https://contrivemarketresearch.com/sample_request/5615

The main actors covered in this study: Stratasys Ltd. (USA), 3D Systems Corporation (USA), Koninklijke DSM NV (Netherlands), Materialize NV (Belgium), Evonik Industries AG (Germany), Arkema SA (France), Saudi Basic Industries Corporation (SABIC) (Saudi Arabia)) , DuPont de Nemours, Inc. (USA), BASF 3D Printing Solutions GmbH (Germany), HP Inc. (USA), EOS GmbH – Elektrooptische Systeme (Germany), Shenzhen Esun Industrial Co., Ltd. (China), CRP Technology Srl (Italy), EnvisionTEC GmbH (Germany), Oxford Performance Materials, Inc. (USA) and MG Chemicals (Canada), among others

The report also describes the sales and revenue of the global 3D Printing Filament Market. It is divided into many segments, e.g. B. at regional, country level, by type, application and others. This allows for a detailed view of the market and focuses on government policies that could change the dynamics. It also evaluates companies’ research and development plans for better product innovation.

The report provides a comprehensive look at the competitive landscape of the global 3D Printing Filament Market, along with the detailed business profiles of the major market players. The analysts in the report measure threats and weaknesses to leading companies using industry-standard tools such as Porter’s Five Forces Analysis and SWOT Analysis. The 3D Printing Filaments market report covers all the key parameters such as product innovation, market strategy for leading companies, 3D printing filament market share, revenue generation, latest research and development results, and market expert perspective.

Global 3D Printing Filament Market Segmentation:

On the basis of type :, plastics by material, ABS, PLA, TPE, PA, photopolymers, others (PC, PS, PVA, PEEK, PAEK, PEKK and ULTEM), metals by material, titanium, aluminum, stainless steel, nickel , others (copper, gold, silver, bronze and cobalt chrome), ceramics, by material, glass, quartz glass, quartz, others (zirconium oxide, graphite, clay and aluminum oxide), others (wax, wood and paper)

Based on Application: Aerospace & Defense, Medicine & Dental, Automotive, Electronics, Others (Fashion, Consumer Goods, Education, Art & Sculpture, Jewelry & Architecture)

Get special discount: https://contrivemarketresearch.com/check-discount/5615

In order to determine the market needs in the global regions, an analytical survey was conducted in North America, Latin America, Africa, Europe and Asia-Pacific for a clear idea. The global market for 3D printing filaments has the highest market share in the region. The Asia Pacific region has a large population, which makes its market potential significant. It is the fastest growing and most lucrative region in the world economy. This chapter specifically explains the population impact on the global 3D Printing Filament Market. The research looks at it through a regional lens, giving readers a microscopic understanding of the changes they need to prepare for.

This research report also includes:

– Analysis of established and new market participants

-Finance Management

-Strategic planning of business resources

-Various case studies and hands-on development by C-level professionals

-Applicable tools, methods and standard operating procedures

-Global market forecast

-A detailed elaboration of market segments and sub-segments

-Various risks, challenges, threats and weaknesses in front of the market

– Approaches to discovering global opportunities, customers and potential customers.

Table of contents (TOC):

Part 1 market overview

1.1 Market definition

1.2 Market development

1.3 By type

1.4 Upon request

1.5 By region

Part 2 key companies

Part 3 Global Market Status and Future Forecast

3.1 Global Market by Regions

3.2 Global Market by Company

3.3 Global Market by Type

3.4 Global Market by Application

3.5 Global market according to forecast

Part 4 Asia-Pacific Market Status and Future Forecast

4.1 Asia-Pacific Market by Type

4.2 Asia Pacific Market by Application

4.3 Asia-Pacific Market By Geography

4.3.1 China market status and future forecast

4.3.2 Market status and future forecast for Southeast Asia

4.3.3 Market status and future forecast for India

4.3.4 Japan Market Status and Future Forecast

4.3.5 Korea market status and future forecast

4.3.6 Oceania Market Status and Future Forecast

4.4 Asia-Pacific market according to forecast

Part 5 Market Status and Future Forecast for Europe

5.1 European market by type

5.2 European market according to application

5.3 European market by geography

5.3.1 Germany market status and future forecast

5.3.2 Market status and future forecast for Great Britain

5.3.3 Market status and future forecast for France

5.3.4 Italy market status and future forecast

5.3.5 Russia market status and future forecast

5.3.6 Spain market status and future forecast

5.3.6 Dutch market status and future forecast

5.3.7 Turkey’s market status and future forecast

5.3.6 Swiss market status and future forecast

5.4 European market according to forecast

Part 6 North America Market Status and Future Prospects

6.1 North America Market by Type

6.2 North American Market by Application

6.3 North American Market by Regions

6.3.1 US Market Status and Future Prospects

6.3.2 Canadian Market Status and Future Prospects

6.3.3 Market Status in Mexico and Future Prospects

6.4 North American market according to forecast

Part 7. South American Market Status and Future Prospects

7.1 South American Market by Type

7.2 South American Market by Application

7.3 South American market

7.3.1 Market Status and Future Prospects for Brazil

7.3.2 Argentina’s market status and future prospects

7.3.3 Columbia Market Status and Future Forecast

7.3.4 Market Status and Future Prospects in Chile

7.3.5 Market Status in Peru and Future Prospects

7.4 South American market forecast

Part 8 Middle East and Africa market status and future prospects

8.1 Middle East and Africa Market by Type

8.2 Middle East and Africa Market By Application

8.3 Middle East and Africa Markets by Region

8.3.1 GCC Market Status and Future Prospects

8.3.2 Market Status and Future Prospects for North Africa

8.3.3 Market status and future forecast for South Africa

8.4 Middle East and Africa Market Forecasts

Part 9 market characteristics

9.1 Product features

9.2 Price features

9.3 Channel functions

9.4 Purchasing functions

Part 10 investment opportunity

10.1 Regional investment opportunity

10.2 Investment Opportunity for Industry

Part 11 conclusion

2020 by product segment, technology, application, end-user, future opportunities and region by 2027

Order this report directly: https://contrivemarketresearch.com/checkout/?currency=USD&type=single_user_license&report_id=5615

Note – For a more accurate market forecast, all of our reports will be updated prior to delivery taking into account the impact of COVID-19.

If you don’t find that you are looking at this report or need special requirements, please contact our individual research team at sales@contrivemarketresearch.com

About CMR: Contrive Market Research (CMR) is a global supply partner of market intelligence and advisory services to officials in various sectors such as investment, information technology, telecommunications, consumer technology and manufacturing markets. CMR helps investment communities, executives, and IT professionals make statistical decisions about technology purchases and drive strong growth tactics to help the market remain competitive. With a team size of more than 100 analysts and an accumulated market experience of more than 200 years, Contrive Market Research guarantees the provision of industry knowledge in combination with specialist knowledge at the global and country level.

We are happy to help you with your questions: sales@contrivemarketresearch.com
Phone number:+19084598372
Invent market research: www.contrivemarketresearch.com/

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TPU flexible filament
18 Dec
Blog

Versatile Filament: The Highway to 3D Printing Success

As the manufacturing industry is democratized by 3D printing, the technology is also being studied, researched, tested and used by people from different industries. The technology is not limited to engineers, but designers, hobbyists, and enthusiasts also use the technology and construction products.

However, 3D printing is not as automated as any manufacturing technology in general. It takes a lot of trial and error. By gaining experience through constant changes and tweaks to settings and the appearance of bad printouts, users learn the nuances of the technology.

The “Road to 3D Printing Success” series

With the same hands-on experience, Manufactur3D brings you the “Road to 3D Printing Success” series in which we focus on helping any 3D printing enthusiast by sharing tips and techniques for 3D printing success. By explaining how to work with various filaments, cutting machines, construction software and even 3D printers, we aim to help users always experience a successful print.

In this article, we explain how you can be successful in 3D printing with flexible filament.

What is a flexible filament?

Above: Part 3D printed in flexible filament / Photo credit: Voodoo Manufacturing

As the name suggests, a flexible filament is an elastomer that is generally made up of thermoplastic elastomers (TPE) and is a combination of polymer and rubber. The amount of rubber in the mixture determines the elasticity of the filament and depends on the application it can make. Flexible filaments are often found in two types: thermoplastic elastomer (TPE) and thermoplastic polyurethane (TPU). Both filaments are more or less similar, but offer slightly different properties. TPU offers greater rigidity than TPE and is therefore comparatively easier to print.

The flexible filaments can be easily bent and twisted when force is applied, but return to their original shape when the force is removed.

General print settings
Printing temperature: 200 ° C to 250 ° C.
Bed temperature: 50 ° C to 75 ° C.
Printing speed: 20-30 mm / s

Also Read: The Most Common Types of 3D Printing Filaments

Tips for flexible 3D printing

Slowly and steadily

Unlike many 3D printing filaments that can be printed at high speeds, flexible filaments must be printed at extremely low speeds. Materials like PLA, ABS, etc. are hard and easy to extrude at high speeds. However, because they are elastic and soft, the flexible filaments are difficult to extrude. When the extrusion speed is high, the extruders will pull on the filament and this will stretch the filament resulting in under-extrusion. This leads to failed prints. Therefore, to be successful, it is important to drive slowly and steadily. The printing speed should be close to 20-30 mm / s. The slower the speed, the better the pressure.

While some experts believe it is safe to use the Bowden tube, others argue that the material should be fed directly into the extruder assembly to avoid failure, eliminating the tube for flexible filaments.

It is also important to have a steady feed rate. Sudden changes in feed stretch the material or re-block the extrusion path, causing errors. While the initial layers are at a high rate of advance, the settings should be checked for those areas where the changes may suddenly occur and appropriate corrections should be made.

Avoid pulling back while printing

It is imperative that retraction should be completely avoided when printing with flexible 3D printing filament. The constant extrusion and retraction causes printing problems. Sometimes it gets under-extruded and on other occasions it gets over-extruded and even clogs the extruder assembly.

Keep the filament dry

It is always recommended to dry the filaments before printing. Additionally, while people avoid this simple step, drying a flexible filament is important before actually printing.

Filament drying in the oven

flexible filamentAbove: Special filament dryer / Photo credit: PrintDry

Filaments are generally dried in a forced air oven at 70 ° C to 90 ° C, depending on the type of material being dried. It is important to understand what material you are drying before adjusting the temperature.

The oven should be preheated and then the coil should be allowed to dry for about 4-6 hours. After drying, the filament must be stored in an airtight container with a desiccant.

Note: Contact the manufacturer beforehand.

A dried filament always prints better and gives better results. The prints are smooth and nice to the touch and feel good. It also reduces the chance of filaments breaking halfway during printing.

Filaments are also dried in special products designed to dry spools of filament.

Direct drive extrusion system

flexible filamentAbove: Direct Drive Extrusion and Bowden Tube Extrusion System / Photo credit: Forefront Filament

For flexible filaments, the direct drive extrusion systems work best. Since in a direct drive system the material is fed directly into the hot end after extrusion, while in the Bowden extrusion system the extruded filament is passed through a Bowden tube and then fed into the hot end. It is very difficult to print with a flexible filament for printers without a direct drive extrusion system.

Close the gap between the filament and the extrusion assembly

During printing in a printer with a direct drive extrusion system, the gears pull the filament as it extrudes the material into the heater. While it’s not a problem for hard filaments, it definitely causes problems for flexible filaments. This can cause the filament to stretch, resulting in under-extrusion.

The further the distance between the spool and the extrusion assembly, the greater the likelihood that the filament will be drawn and stretched. It is therefore recommended to mount the pool near the top of the printer. This way the filament will fall off under gravity and not be pulled.

If you closely watch the print you can unroll a small amount of filament to avoid stretching.

Note: You have to look carefully so that the unwound filament does not get tangled.

Temperature control

Make sure the print temperature is set correctly. If you are unsure about the temperature, print out the sample parts, refer to them, and make the changes below

Also read: Common 3D printing resins for the photopolymerization of vats

Covering

flexible filamentAbove: Excessive Stringing Example / Photo Credit: Ultimaker

If you see a lot of strings, then you need to gradually lower the temperature. The covering is done by melting an additional length of material than ideally should be. The extra molten material continues to drip and when the extruder is moved it sticks to the layer and causes threads. So the problem here is the high temperature.

Gradually decrease the temperature and observe the pressure. Stop when the stringing stops.

Bad layer adhesion

flexible filamentAbove: Example of poor layer adhesion / Photo credits: 3DHubs

If you find that the material does not adhere to the previous layer, that is, poor layer adhesion, then you can conclude that the temperature is low. You need to raise the temperature of the heater so that it will adequately heat and melt the material.

Continue increasing the temperature until clear lines are printed.

Note: While the manufacturer may share the ideal printing temperature factors like ambient temperature, humidity, filament moisture content, printer settings, and calibration, it will affect the actual printing temperature.

Important considerations

tolerance

When designing a tight fitting part with a flexible filament, the tolerances should be kept negative as the flexible part can be stretched to fit the other part. This holds the fit in place. A positive tolerance is loose and only dissolves more with use.

Create platform

Flexible filament generally has good bed adhesion and even a simple glue or painter’s tape on the build platform or a bed like a PEI will help the first layer adhere better.

Layer height

When printing with a flexible filament, keep the initial layer height in the range of 0.1mm to 0.2mm. Because small layers improve layer adhesion, the print has more chance of success.

While desktop 3D printing isn’t standardized across brands, it’s actually a boon in disguise. Desktop printing is a democratized version of industrial 3D printing technology and will continue to operate on a trial and error basis. It is important to always experiment and tweak your print settings to get better print results.

Through the ‘Path to success in 3D printingAt Manufactur3D, we will continue to publish informative articles to help enthusiasts around the world learn more about this amazing technology.

We encourage readers to leave comments and contact us if they have any questions about 3D printing and we will try to resolve them for them.

About Manufactur3D Magazine: Manufactur3D is an online 3D printing magazine that publishes the latest 3D printing news, insights, and analysis from around the world. Read more such informative articles on our 3D printing information Page.

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Prusa Unveils Their Own Line Of PLA Filament
18 Dec
Blog

Prusa Unveils Their Personal Line Of PLA Filament

There is little debate that the Original Prusa i3 MK3 from Prusa Research is the best desktop 3D printer you can buy, at least in its price range. In terms of print quality and consistency, it is consistently one of the highest machines and, thanks to its iterative open source development, offers state-of-the-art functions. Unless you’re trying to get under a certain budget, you really can’t go wrong with a Prusa machine.

While the machine itself can be relied on to give consistent results, this cannot always be said for the filament you feed into the machine. In a recently published blog post [Josef Prusa] explains that his team was surprised at how poor the physical consistency was even with premium brands of 3D printer filament. As a company that prides itself on having as much 3D printing under control as possible, they felt an obligation to achieve better results for their customers. Because of this, they have started making their own filament which is to the same standards as the rest of their printer.

Your new filament, which is aptly referred to as “Prusament”, is subject to higher physical standards, which not only have diameter but also ovality. Many manufacturers only perform random checks of the filament diameter. However, bulges or changes in the cross-sectional shape can be overlooked. For the average 3D printer, this can cause slightly uneven extrusion and print quality degradation, but it is unlikely to be a bug. However, the Prusa i3 MK3, especially with the multi-material upgrade installed, is not suitable for most printers. During the test, these minor deviations were enough to cause traffic jams.

But you don’t have to take your word for it. Each Prusament spool has a QR code that links to a page that lists the exact date of manufacture, length, ovality percentage, and standard diameter deviation of that particular roll. You can even use an interactive graph to determine the diameter of the filament for a specific position in the spool and how much filament is left for a given spool weight. It should be very interesting to see what the community will do with this information, and we predict some very interesting OctoPrint plugins that will appear down the line.

Prusament is currently only available in PLA, but PETG and ASA variants will be available soon. You can now order it directly from Prusa Research in Prague for $ 24.99 per kilogram. However, it will also be available on Amazon within a month to keep shipping costs down.

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3D printed PAEK part
17 Dec
Blog

Victrex Launches PAEK Filament for Additive Manufacturing

Victrex, a global manufacturer of high-performance polymer ether ketone (PEEK) and polyaryl ether ketone (PAEK), has launched the Victrex AM 200 filament, specially developed and optimized for additive manufacturing (AM). The established PEEK materials on the market today, while used in some AM applications, were developed for traditional manufacturing processes such as machining and injection molding. The first to offer Victrex’s new AM PAEK filament is industrial 3D printing technology company Intamsys.

“This new generation of PAEK filaments for additive manufacturing from Victrex represents an important step forward for Victrex and we are pleased to now work closely with Intamsys,” commented Jakob Sigurdsson, CEO of Victrex. “Due to the excellent collaboration with companies and institutions that pursue innovations in additive manufacturing, such as Intamsys, as well as the continued research by Victrex, we have made sustained progress in the development of truly innovative components that are based on the design freedom of additive manufacturing in combination with the high quality based performance of PAEK polymers. “

The new Victrex AM filament based on PAEK is characterized by excellent mechanical properties, which are in demand for high-performance parts. Reusing injection molded PEEK in filament fusion AM typically results in weak parts due to the poor interlayer bond. The new material aims to remedy this weakness. According to Intamsys, the Victrex AM 200 filament has higher Z-axis strength and up to 80% strength in the XY direction with better adaptability when printing Fused Filament Forming (FFF) than existing PAEK materials.

The new Victrex AM 200 filament has better interlayer adhesion than other PAEK materials. Image courtesy Victrex.

Intamsys has conducted physical and mechanical performance tests on the new Victrex PAEK filament material using a variety of printers, including the industrial grade high temperature Funmat Pro 410. “Our test results to date have shown that Victrex AM 200 filament has better interlayer adhesion than other PAEK materials on Intamsys machines,” said Charles Han, founder and CEO of Intamsys. “Compared to unfilled PEEK, it is designed with slower crystallization, a lower melting temperature and a viscosity that is precisely tailored to the filament melting process, e.g. B. easier flow in the build chamber after leaving the nozzle. All of this contributes to improved interlaminar adhesion, easier printing (less shrinkage and warping), and better suitability for FDM 3D printing compared to other similar options based on the tests we have done up to this point . “

Intamsys is the first company to be part of the Victrex proposed filament fusion network to support this new filament. The network is intended to facilitate the use of Victrex AM materials based on PAEK polymers and includes other material solutions that have been specially developed for use in additive manufacturing technology, explained Victrex.

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