UBQ Supplies and Plastics App Make 3D Printing Filament from Waste  –

UBQ Materials and Plastics App Make 3D Printing Filament from Waste  -

Israeli startup UBQ Materials uses advanced conversion technology to turn household waste into a sustainable and affordable thermoplastic that replaces manufacturing with oil-based resins. The green company announced a new partnership with polymer innovators at Plastics App to start a new one Filaments with a significantly reduced CO2 footprint to enable sustainable and environmentally conscious 3D printing and can be tailor-made to perform various functions, including on an industrial scale.

UBQ’s proprietary material is made from landfill and takes everything from food scraps and mixed plastics to cardboard, paper, and even dirty diapers, and turns it into a USDA-certified bio-based product that can be used in existing manufacturing processes as a replacement for plastics , Concrete, wood and minerals without additional adjustment costs. UBQ uses a patented conversion process to reduce the organic elements to their most basic natural components, namely lignin, cellulose, sugar and other natural fibers, before they are combined with mixed plastics to form a bio-based thermoplastic composite.

For its innovative 3D printing filaments, Plastics App has combined its recycled post-consumer 3D filament (PCR) with the material developed by UBQ in order to offset emissions throughout the manufacturing process. The UBQ material has been incorporated into various carbon-reduced sustainable filaments and is sold through the Plastics App online shop. The high-performance Perform Q filament is based on the sustainable material from UBQ and the thermoplastic polymer polypropylene (PP). The result is a print material with very low CO2 emissions that is ideal for standard functional parts and costs € 56 per unit.

The Perform QCF filament with carbon fibers combines reinforced PP with the sustainable material from UBQ and, at 74 euros, is also suitable for demanding applications. Both types are available on either virgin PP or PCR-PP carriers and are ideal for auto parts, functional prototypes, sustainable housing designs, fixtures and fixtures.

UBQ and Plastics App developed the Perform Q, a functionally sustainable 3D filament. Image courtesy of Plastics App.

Plastics App founder and general manager Yanir Shaked said that combining the end-to-end filament development capabilities of the Plastics App with UBQ’s climate-positive material has opened up sustainable opportunities for industries like automotive and housing where fully functional Prototyping is an integral part of research and small-scale production. He believes the new eco-friendly filaments are ideal for 3D printing functional prototypes from early stages of development and will help companies achieve their sustainability goals without compromising product functionality.

Significant research efforts have been made across the industry to reduce the carbon footprint of the materials used in 3D printing. Currently, however, the most sustainable 3D filaments are largely based on a glycol-modified version of polyethylene terephthalate (PETG), which, according to UBQ, has limited properties and has limited use cases to dimensional models and dummies. Together, the companies hope that their new material will make sustainable 3D printing functional.

With its novel raw material, UBQ closes the cycle of unsustainable waste disposal and offers a way to a circular economy. By diverting landfills, the Tel Aviv-based company prevents methane emissions, groundwater leaks and other polluting emissions. In fact, every ton of UBQ material produced prevents greenhouse gas emissions equivalent to 11.7 tons of carbon dioxide, and products made with UBQ’s masterbatch can be recycled along with other standard polymers.

The first time 18,000 McDonald’s climate positive trays made from UBQ material were introduced, 2,600 pounds of waste was diverted from landfill. Image courtesy of UBQ Materials via Instagram.

UBQ’s patented material, which was co-founded by the European Union’s Horizon 2020 program, has already been adopted by large multinational companies and start-ups and integrated into end products across industries. The company has partnered with McDonald’s in Brazil to bring serving trays made with UBQ to the market. So far, 18,000 trays have been introduced in 30 restaurant branches to divert 2,600 pounds of trash for landfill.

Together with TU / ecomotive, a team of students at the Technical University of Eindhoven, UBQ worked to build the first car with no waste on the road. The Luca was unveiled in November 2020 as a ready-to-drive car made and manufactured from 100% waste. Similarly, automotive giant Mercedes-Benz turned to UBQ for its sustainable product, as the automaker is aiming to mass-produce waste-free auto parts and even started testing the UBQ material for 3D printing in 2020.

The lightweight construction team at the Mercedes-Benz plant in Hamburg got to know the startup UBQ Materials in Paris in 2019 and is now testing whether the material can be 3D printed for the production of car parts.

UBQ CEO and co-founder Tato Bigio hopes the newly introduced 3D printing filament will test the limits and “go beyond the limits of traditional plastic manufacturing techniques,” expanding the scope of companies that are refining their processes and prototypes while theirs Reduce energy can use.

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