BASF's Forward AM launches Ultrafuse 17-4 PH filament for metal AM applications

BASF’s Ahead AM launches Ultrafuse 17-Four PH filament for metallic AM functions

The new metal filament Ultrafuse 17-4 PH (Courtesy Forward AM)

Forward AM, a brand for additive manufacturing solutions from BASF 3D Printing Solutions GmbH based in Heidelberg, has launched Ultrafuse® 17-4 PH for the additive manufacturing process Fused Filament Fabrication (FFF) based on material extrusion (MEX). The new filament, which combines stainless steel powder with a polymer binder, complements the company’s existing Ultrafuse 316L filament series.

The new AM filament offers high mechanical strength and hardness and is said to be ideal for a variety of applications, e.g. B. for tools, devices and functional prototypes. The good corrosion resistance and the ability to be fully heat treated to high levels of strength and hardness make Ultrafuse 17-4 PH a suitable choice for a number of industries including petrochemical, aerospace, automotive and medical.

Ultrafuse metal filaments are specially designed for all popular open source FFF machines, from beginners to industrials. This is one of the simplest and most affordable technologies in metal additive manufacturing, according to the company. In 2019, Forward AM launched the company’s first metal filament, Ultrafuse 316L.

“Ultrafuse 17-4 PH is an outstanding result of our strong research and development commitment,” commented Firat Hizal, head of the Metal Systems Group at BASF 3D Printing Solutions. “We filamented more than ten different metals from titanium to tool steels and several alternative materials for printing support structures this year. We will continue to introduce the new filaments that the market and our customers demand. “

Hizal added: “We have already established a sales network that works closely with our debinding and sintering service partners in different regions and can therefore deliver an integrated end-to-end solution. We are proud to expand our portfolio with the Ultrafuse 17-4 PH. “

www.forward-am.com

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Nylon Filament Yarn Market

Nylon Filament Yarn Market 2021 Enterprise Situation – Mitsui Mining and Smelting, Furukawa Electrical, JX Nippon Mining & Metallic – KSU

Global nylon filament yarn market The study provides an overview of current statistics and future predictions of this market. The study highlights a detailed assessment of the market and shows market size development trends according to sales and volume, current growth factors, expert opinions, facts and industry-validated market development data. The report observes numerous in-depth, influential, and inducing factors that are delineating the market and the industry. The study provides information on market trends and developments, drivers, capacities and the changing investment structure of the nylon filament yarn market. The effects of COVID-19 and also predicts its recovery after COVID-19. The report also includes forecasts for investments in nylon filament yarns from 2021 to 2027.

Nylon filament yarn The market is projected to grow by an incredible 4% through 2027.

Request a sample copy of this report at: (Special Offers: Get 20% Off)

https://www.marketinsightsreports.com/reports/02112599000/global-nylon-filament-yarn-market-research-report-2021/inquiry?Mode=132

Key Players in the Nylon Filament Yarn Market: Mitsui Mining and Smelting, Furukawa Electric, JX Nippon Mining & Metal, ILJIN, Kingboard Copper Foil Holdings Limited, Nuode Investment Co., Ltd., JiaYuan Technology, Jiujiang Defu Technology Co., Ltd., Hubei Zhongyi Technology Inc., Chang Chun Group, Ch

Market segmentation:

Market segmentation by types:

Just

POY

FDY

HSO

Market segmentation by application:

clothing

umbrella

Bags

Fishing nets

Other

Regional outlook The Nylon Filament Yarn Market Report covers the following geographic areas such as: North America, Europe, China, Japan, Southeast Asia, India and ROW.

The full report can be found at:

https://www.marketinsightsreports.com/reports/02112599000/global-nylon-filament-yarn-market-research-report-2021?Mode=132

The study includes historical data from 2016 to 2021 and projections to 2027, making the report an invaluable resource for industry executives, marketing, sales and product managers, consultants, analysts, and others looking for key market data in easily accessible documents Search tables and graphics with a clear presentation.

Important points in the table of contents:
Chapter 1: Nylon Filament Yarns Market Overview, Product Overview, Market Segmentation, Regions Market Overview, Market Dynamics, Restrictions, Opportunities, and Industry News and Policies.

Chapter 2: Chain analysis of nylon filament yarn industry, upstream raw material suppliers, key players, production process analysis, cost analysis, market channels and key downstream customers.

Chapter 3: Value analysis, production, growth rate and price analysis by type of nylon filament yarn

Chapter 4: Downstream properties, consumption and market share from the use of nylon filament yarn.

Chapter 5: Nylon Filament Yarn Production Volume, Price, Gross Margin and Revenue ($) by Region (2016-2020).

Chapter 6: Nylon Filament Yarn Manufacturing (If Any), Consumption, Export And Import By Regions

Chapter 7: Nylon Filament Yarn Market Status and SWOT Analysis by Region.

Chapter 8: Competitive landscape, product launch, company profiles, market distribution status by players of nylon filament yarn

Chapter 9: Nylon Filament Yarn Market Analysis and Forecast by Type and Application (2021-2027).

Chapter 10: Market analysis and forecast by region (2021-2027).

About us:

MarketInsightsReports offers syndicated market research on industries such as healthcare, information and communication technology (ICT), technology and media, chemistry, materials, energy, heavy industry, etc. MarketInsightsReports provides global and regional market information, a 360-degree market view that includes statistical forecast, competitive landscape, detailed segmentation, key trends and strategic recommendations.

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Telephone: +1 704 266 3234 | Mob: + 91-750-707-8687

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BASF Ultrafuse 316L

M. Holland now distributing BASF Ultrafuse 316L steel composite filament » 3D Printing Media Community

M. Holland Company, a distributor of thermoplastic resin materials, has announced an expanded sales partnership with BASF 3D Printing Solutions. The agreement provides for M. Holland to begin selling a stainless steel composite filament, the Ultrafuse 316L from BASF. This is the company’s first foray outside of thermoplastic resins.

Ultrafuse 316L is a metal-polymer composite that allows users to print inexpensive metal parts using standard FFF 3D printers. Parts printed from the composite filament can then be debonded and sintered using industry standard methods to obtain solid metal parts. The inclusion of filament in M. Holland’s 3D printing material portfolio marks a new direction for the distribution company.

“We are excited to expand our existing relationship with BASF and are fortunate to be among the selected organizations authorized to distribute Ultrafuse 316L,” commented Haleyanne Freedman, market manager for 3D printing at M. Holland. “This metal-polymer composite filament is a game-changing, industry-changing product that is also affordable. Our customers can use this special material to complement existing possibilities in plastic injection molding and a variety of other applications. “

The stainless steel-polymer composite filament is primarily aimed at plastic injection moulders and OEMs who can use the material to manufacture metal tools, fixtures and fittings, as well as functional prototypes and end-use components. In combination with debinding and sintering, the filament can result in industrial grade metal parts.

“By expanding our sales partnership with M. Holland to include our Ultrafuse 316L metal filament for additive manufacturing, we can make printing metal parts more accessible and affordable for manufacturers,” added Firat Hizal, Head of Metal Systems at BASF, added 3D printing solutions. “As we expand our presence in North America, customers can quickly and reliably manufacture stainless steel parts using their existing printers and an established debinding and sintering network.”

In addition to the Ultrafuse 316L filament from BASF, M. Holland also offers a range of BASF 3D printing materials in its sales portfolio. It also offers additive manufacturing materials from Henkel, Owens Corning, and 3DXTech.

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BASF Launches 17-4 Stainless Steel Metal 3D Printing Filament for FDM Printers - 3DPrint.com

BASF Launches 17-Four Stainless Metal Metallic 3D Printing Filament for FDM Printers – 3DPrint.com

BASF’s Forward AM unit has launched 17-4 PH metal filaments for FDM printers. 17-4 PH is a widely used stainless steel that can cover many applications in mechanical engineering and industry. With their metal thread, you can print on popular FDM printers such as BCN3D or Prusa machines and then debond and sinter the part to get a metal component.

The filament contains two binders. First you print the so-called “green part”, which is then catalytically deboned and becomes a “brown part”. Next, the second binder is removed by sintering in an oven. After finishing by polishing or some other process.

The process is quite difficult overall, but this could be an important way to make inexpensive metal parts in the future. in competition with binder jetting and lost wax casting. The company mentions tools, jigs and fixtures. End-use parts and prototypes as possible applications. Firat Hizal, Head of Metal Systems Group, BASF 3D Printing Solutions, said about the new product:

“Ultrafuse 17-4 PH is an outstanding result of our strong research and development commitment. We filamented more than 10 different metals from titanium to tool steels and various alternative materials for printing support structures this year. We will continue to introduce the new filaments that the market and our customers are demanding. “

In addition to 17-4 PH, the company also offers 316L steel. It’s exciting to see them working on titanium and tool steels as well. BASF has been pushing for this technology to become a public reality since 2018, and if committed, it can still happen.

A solar panel clamp.

I’ve always been excited, but reluctant, about the prospect for FDM metal filaments. The long-term prospects of metal filaments for making inexpensive metal parts are good. However, parts need to be printed, deboned, and sintered. Shrinkage occurs in these processes, which is often difficult to explain. Also, in many environments it can be difficult to debinding internally.

In addition, inexpensive debinding and sintering devices are not widely used. Nabertherm ovens are great, but expensive for some. The French company Zetamix, which specializes in ceramics using a similar method, also has the equipment. I still think that metal filaments are a process that is too difficult for most companies right now (they use formaldehyde, for example). Suppliers need to provide more integrated equipment and solutions, and more adjustment and shrinking needs to be done. To see how a novice struggles with such technology, read Michael Molitch-Hous’s review of Copper Filament by The Virtual Foundry.

In the short term, I am skeptical of the immediate prospects of this technology. In the long run, however, this could be a great technology and application for FDM systems to make series of spares and other parts. FDM systems are numerous and a chaotic innovation system has emerged, with competition lowering prices in the lower end of the range while more powerful pro machines flourish at the corporate level. This competitive system is impressive and growing rapidly in terms of installed base and features.

As soon as the providers in this area see the path to series production of some components, they will access it. Print hard with metal instead of printing hard like metal. With metal filaments as well as full settings, better shrinkage estimates, and a sintering oven and debinding station, most 3D printers can print metal parts. We still have to find the right applications and post-processing, but that could be huge.

A replacement door lock part.

To do this, someone has to face the obvious task of producing inexpensive debinding and sintering furnaces. This has not yet happened. Currently, Markforged is the only company that offers a complete solution that is also suitable for this FDM filament. I would urge them to sell their stoves and debdinders to the rest of the market.

In addition, however, other companies would have to join the fight. This would be a great product addition for a furnace company, 3D printing OEM, or a new startup. Currently, few make the equipment a small engineering company could use to do this in their garage. There is simply no such thing as proven. A line of products that you can buy that your small metal shop can use to print metal parts. Although used laboratory equipment is often a good source. It’s worth noting that The Virtual Foundry, which Molitch-Hou also interviewed for his 3D Printing for Preppers series, has started selling ovens for their wide portfolio of 3D metal filaments made of metal.

I think manufacturing and selling this process chain is a significant opportunity for a company. I also think metal 3D printing filaments need to get really big for some vendors to venture into this space to make this possible. Shrinkage is problematic, but the rest of the equation worked with known requirements.

At the same time, we also need a good fit for these parts at their prices. For example a spare part that has been tested worldwide and printed at three locations as a “B-sided” metal part in a series of 1 to 10,000 and is less than 5 cm in size and does not require super-flat surfaces. Something in this area would be a good example.

A tool insert.

In the video below you can see a use case for the 17-4 material with the spare parts company Sparox. It’s in Austrian, but the video shows the parts pretty well (I also didn’t think Austrian was a language until I heard this). I also like their use for spare parts outside of production, such as B. Clips for solar panels and tool inserts.

BASF

In collaboration with Sparox and the like, BASF is expanding the ecosystem for this material and showing some examples of real live fires of these parts in the wild. At the same time, the company is quite innovative in solving the problem of the unavailability of inexpensive, safe debinding and sintering furnaces. The company lets you upload and order parts with metal filaments from the Sculpteo 3D printing service.

This is a great decision that a company or person can use to inexpensively evaluate whether this technology is suitable for their application. If you are a company that uses metal parts or metal spares, I urge you to give it a try. It will be difficult, but if it works for you these parts are incredibly cheap to make. Of course, I still don’t like this for individual parts, but I think it will work for some series.

At the same time, you can buy the filament, print the part, and send it to a dealer for the part to be delivered and printed. That way, before you spend a lot of time researching if this might work, you can just invest in a roll and some time and see if a part will work on your printer. BASF also offers simulation services to help you meet the challenge of getting your geometry right. All three services will significantly reduce time to market and help customers evaluate this as a technology quickly and cost effectively. It’s really great to see how BASF is implementing this offer.

The following three videos are a great introduction to this path to metal printing. Many of the topics are discussed and explained very clearly.

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ColorFabb BronzeFill 3D printing filament

Firm Creates Glowing and Steel Filament for 3D Printers

Full-color 3D printing seems to be eluding this technology field. However, it is not the only one. There are others, like 3D printing in the dark.

At least that was the case until recently. Now, if 3D printing technology were a living sentient being, it could give rise to joy in gaining the ability to make things that are phosphorescent.

As it is, we, ordinary people, have to cheer ourselves while ColorFabb basks in it.

You see, the ColorFabb folks invented a filament that glows in the dark.

We have seen them before, spheres that are somehow charged with light during the day and glow greenish at night, at least for a few hours.

Now ColorFabb has a filament called GlowFill (originality galore) that does the same thing.

As if PLA / PHA (compound), XT copolyester, and WoodFill (a wood-based filament) weren’t surprising enough (and they come in a whole range of colors).

There’s one more filament that ColorFabb has released: BronzeFill, a metal filament whose name is about as self-explanatory as GlowFill.

They have been tested for some time and bambooFill will be added soon. Only GlowFill can be sent. BronzeFill can be pre-ordered, but it will take a while for it to arrive.

ColorFabb BronzeFill 3D printing filament

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3D Printing for Preppers: The Virtual Foundry's Metal 3D Printing Filament - 3DPrint.com

3D Printing for Preppers: The Digital Foundry’s Metallic 3D Printing Filament – 3DPrint.com

Anticipating the expansion of bonded metal printing by several years, Bradley Woods came up with the idea of ​​metal 3D printing of filaments in 2014 when he received his first 3D printer kit. After 3D printing plastic parts, Woods realized that to really make an impact, desktop 3D printing must be able to attack metal. Since he had already developed sculpture techniques with powder metallurgy, he came up with the idea of ​​making 3D printing filaments from metal powders that are bound in a polymer matrix.

The virtual foundry grew out of a 2015 Kickstarter campaign that achieved 107% of its intended goal and allowed Woods to move from his basement to a facility with commercial manufacturing facilities. Within two years, the basic technology matured and the startup was ready for a president to steer the ship. It was then that President Tricia Suess joined the company. We spoke to Suess and Woods to find out more about the company.

“Brad started with copper and now we’ve expanded our standard inventory to 14 different materials,” said Suess. “We have four ceramics, nine metals, including titanium and aluminum. And then we have a carbon fiber filament, which is our special binder mixture with carbon fiber. We also offer custom filaments. We do everything in 1.75mm and 2.85mm and also in pellet form. Brad works continuously to improve the manufacturing process and the usability of the filaments. Over the years they have become stronger and easier to work with. We have also put ever higher loads, which makes sintering easier and ultimately leads to a denser product with relatively little shrinkage. “

The company’s materials are two years ahead of Markforged and Desktop Metal’s bonded metal printing technologies. The latter companies are introducing their own forms of metal 3D printing in 2017. Both Markforged’s Metal X and Desktop Metal’s Studio Machine are closed, dedicated systems that offer the benefits of a plug-and-play experience, but are not flexible enough to accommodate any 3D printer for making to use fused filaments. Additionally, no chemical solutions are required to debond parts printed with The Virtual Foundry filament, so only one oven is required. All of this makes The Virtual Foundry more suitable for educational environments.

Parts 3D printed with Steel Filamet from The Virtual Foundry. Fired from Sapphire3D. Image courtesy of Sapphire3D.

It’s worth noting that there is a tradeoff between part density and shrinkage in both bonded metal printing and metal injection molding technologies. In the case of copper, the highest density attainable would be around 97 density with 15 percent shrinkage, but the shrinkage can be kept below 7 percent with 10 to 12 percent porosity.

In some cases this porosity can be an advantage when parts are designed as filters, for example, or when the part thickness is not critical. Despite this problem with bonded metal printing and injection molding of metal, useful parts can be made. One example that Woods supplied was that of a device for a machining process that gets particularly hot when the object to be machined comes into contact with the mill. For this reason, the virtual foundry’s carbon fiber material was used for the base, while copper was used for the area that comes in contact with the part. Due to a unique internal geometry, water can be circulated through the 3D printed component to keep the part cool.

A collimator for shield radiation in 3D printed with tungsten filamet from The Virtual Foundry. Image courtesy of The Virtual Foundry.

The wide range of materials that the company offers opens up some unique applications. For example, the virtual foundry’s tungsten, which weighs a little less than eight grams per CC, can be used as a non-toxic alternative to lead for radiation shielding and other radiological parts.

Regarding the emergency, Woods says the company has seen interest from the U.S. military:

“They drop those 3D printing pods that are built into shipping containers in a place where they need parts. Currently they are doing this with plastic and are experimenting with our product to expand metal parts with the same concept. They do this on battleships too, where they have several problems. You cannot 3D print with powder bed fusion. Due to the movement of the ship, most of the metal is 3D printed. However, this does not matter when using our material with metal in a binder. The same goes for low gravity operation. Powder bed fusion requires gravity. So we’re doing experiments at this end of the spectrum, also with a group that wants to print structures on the moon using the filamet process. “

Many of the projects that use The Virtual Foundry’s materials are under lock and key. This includes some research into the use of copper for COVID-19 shipments, taking advantage of the antimicrobial properties of this material. Aside from antimicrobial parts, it’s not hard to imagine some emergency situations where 3D printing copper would be of great benefit.

A couple of examples popped up to me right away when I started checking the copper filamet. One of these was copper induction coils, an increasingly popular application of copper 3D printing for industry. 3D printing could be used to replace copper coils for metalworking tools. A more quotidian use, however, would be to 3D print a copper hearth coil.

A metal air supply disc developed by Madhukar KC in Nepal with 3D printed prototypes and 3D printed by Field Ready. The air supply disc is used to provide cleaner and more efficient wood / fuel cooking for people in Nepal without a fan or stove. Image courtesy of Field Ready.

In Nepal, the non-profit Field Ready worked with a local parishioner to replicate a hob design. However, with copper material it might be possible to 3D print a hob yourself. As I mentioned in previous articles in this series, I am inexperienced with CAD. However, I was able to find a 2D spiral shape online and then extrude it in 3D using an online tool. Through 3D printing and sintering it would be possible to have an instant cooktop under which I could heat coals or wood.

My 3D printed SafeKey after sintering. Made from copper filamet.

And that’s just the beginning with metal filaments. Unfortunately, my SafeKey was too porous to use, but with a little extra work, some CAD expertise, and an oven, I was able to make objects out of titanium, nickel, aluminum, and more. According to Suess, the current material portfolio represents only the tip of the iceberg:

“We definitely want to expand our material bank to include more metals, but also other types of materials. We were contacted about possibly making one from hemp fiber. An ultra-light glass bubble filament that we manufacture with 3M is now on the development table. “

As described on the company’s website, “3M glass bubbles are high-strength, low-density hollow glass microspheres made from soda-lime borosilicate glass.” The virtual foundry is working with the chemical company to develop a method for 3D printing this unique material, one ultra-light filler already used in the aerospace, automotive, energy and construction industries.

“We mainly work on offshore oil drilling,” said Woods. “They use glass bubbles as insulation for the pipelines that run underwater because they have a low density. When you’re done, you can print something, burn the plastic off, and get a piece of glass that you can barely feel in your hand. It’s incredibly easy. “

The virtual foundry isn’t the only one developing metal filaments for 3D printing. The world’s largest chemical company, BASF, had developed a 3D printable stainless steel material. This leads to fierce competition and you can imagine a startup like The Virtual Foundry being taken over by the German giant. Regardless of what exactly happens, the startup is just beginning its journey. As the materials portfolio expands and the technology hits the market, the options for parts that can be 3D printed in emergencies only increase.

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Thanks to Filamet, metal printing is now in your hand

New filament means you may print steel on any 3D printer

You may want to sit down because this one is exciting. The virtual foundry has just launched Filamet ™, a new metal infused filament that turns any FDM 3D printer into a metal 3D printer!

Really…

We have just gotten used to the fact that only high-end printers can handle metal and most mortals have to get by with simple plastics. That just changed. You can now print copper and bronze on any 3D printer.

This new filament from the Wisconsin-based company could literally be a game changer and disrupt the current course of 3D Printed Metal. They came out with copper and bronze, but you can expect more metals to be seen in the near future.

More than just metal.

The patented process of the virtual foundry not only works with metal, but will also be equipped with 3D-printable glass and ceramic products over the next 6 months. Maybe you don’t need to upgrade your 3D printer after all, and thanks to this quantum leap in materials science, even the simplest desktop unit could turn into a complete manufacturing facility.

How does it work? It’s basically a heavily infused plastic, just enough plastic to get through your current printer. Currently this is only 11.5%, an amount that was below the theoretical limit a year ago. The remaining 88.5 mass% are high-purity metal powder. The prints can then simply be buffed or, interestingly, post-processed to remove the small amount of plastic. The resulting product is 99 +% pure metal that is as pure as many of us will ever need. The virtual foundry says they keep improving the process and expect future versions to be closer to just 8% plastic.

Another great Kickstarter success story?

This project showed up on Kickstarter last year and raised 135% of target funding. However, the virtual foundry had a mission to bring metal production to our desktops before 3D printing was even an option. It used to work with cold casting and electroforming, but now technology has caught up and 3D printing seems to have given them the answer.

We don’t have the finished product in our hands yet. However, the big start at the Hubble Auditorium in Lockheed-Martin suggests the team really cracked the code.

“Printer manufacturers have struggled for years to get metal printing within the price range of the average sole proprietorship or small business,” said Bradley Woods, the man behind this technical breakthrough. “Filamet ™ has the opposite strategy. Instead of impairing the high-end, only the functions of current 3D printers are expanded. “

“We expect materials to be a big part of near-term product innovation in the 3D printing market. Our company offers an instant solution for creating real and useful metal prints on the desktop 3D printer you already own. “

Professionalize your home printer

This filament could make your desktop printer a rival to the reputable commercial machines, and even turn out to be better. That’s because metal printers are notoriously slow, and a large printer can actually take 48 hours to make a single print.

While the end result may be spectacular, even if you could afford to have one in your home workshop, it might not fit your workflow.

Consumer printers are designed for the average user and therefore offer a realistic tradeoff between price, resolution and speed. With this metal filament, your home 3D printer could become a real manufacturing weapon. We can suddenly make statues and parts out of copper and bronze without having access to a furnace, and that could be a revolution in itself.

Prints can take less than five hours with a consumer printer, and this new material is big news even for large businesses.

Print on any printer with Filamet Metall

Companies are in this too

The technology has attracted big names like Calvin Klein and a company looking to license the consumable parts manufacturing technology for its facility that 3D prints uranium fuel cells for nuclear reactors. The technology works with any 3D printer, meaning that even commercial companies with multiple printer scans are now using their simpler units for faster, cheaper production.

This opens up so many new opportunities and science itself could be a launch pad for other companies to develop their own innovations. We have often said that the biggest step forward will come from materials, but even we haven’t seen any company turn today’s printers into complete production lines for metals, glass and ceramics.
We can’t wait to see the products in action and test this filament for ourselves. If it turns out to be half what the claims are, it can change everything.

http://www.theVirtualFoundry.com & [email protected]

More pictures under http://www.thevirtualfoundry.com/showcase/

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